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AWS D1. 4/D1. 4M 2011 Sample Welding Procedure Specification WPS Form Welding Procedure Specification WPS No. Contractor Authorized by Revision No. Supporting PQR Identification Test Date WELDING PROCESS FCAW-S WELD TYPE Groove JOINT TYPE Direct Butt GMAW SMAW Fillet T-Joint Joint s Qualified see Table 6. 3 Position Groove Type Root Opening Root Face Backing Yes No Backing Type Backgouging TECHNIQUE Stringers Groove Angle Weave ELECTRICAL CHARACTERISTICS Current AC Transfer Mode GMAW DCEP...
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How to fill out welding procedure specification template

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How to fill out a welding procedure?

01
Begin by documenting the specific details of the welding project, such as the type of materials being welded, the welding process to be used, and any relevant codes or standards that must be followed.
02
Identify the welding parameters, including the type of welding electrode or filler material, the welding current and voltage settings, and any preheating or post-weld heat treatment requirements.
03
Describe the welding sequence, detailing the order in which welds will be made and any specific techniques or procedures that must be followed.
04
Include information about weld preparation, such as the required joint design, the thickness and cleanliness of the base metal, and any necessary pre-weld cleaning or surface preparation steps.
05
Address health and safety considerations, including any personal protective equipment (PPE) that should be worn, ventilation requirements, and precautions for handling hazardous materials or operating welding equipment.
06
Discuss quality control measures, such as the use of inspection methods and techniques to ensure the integrity and quality of the welded joints.
07
Include any additional information or special instructions that are relevant to the specific welding project.

Who needs a welding procedure?

01
Welding procedures are essential for welding contractors and fabricators who need to meet specific welding requirements and standards set by clients or regulatory agencies.
02
Engineering firms and design professionals may also require a welding procedure to ensure that the welding processes used in their designs will meet the necessary quality and safety standards.
03
Manufacturing companies that perform welding operations in-house would also benefit from having well-documented welding procedures to ensure consistency and quality in their welding operations.
04
Inspectors and regulatory authorities may require a welding procedure as part of their oversight to verify compliance with applicable codes and standards.
05
Welders and welding operators can also benefit from having a clear and well-defined welding procedure that guides them in performing their work safely and effectively.

Video instructions and help with filling out and completing welding procedure specification template

Instructions and Help about sample welding procedure specification form

All right what I'm going to do is three videos because there are three things that go into welding procedures the first video will be on a welder procedure specification or WPS second video will be on a procedure qualification record the thirdly a welder qualification tax record these are all things that are associated with getting certified in welding the first the WPS is basically a proposition for a process that needs to be proven good the procedure qualification record is what you do to prove that the WPS is good and then the welder qualification test records are when you certify the welders to the PQR they become a certified welder, so we'll be three videos one WPS one on a PQR and one own TRE this being the first video a three video series on welder certification the first one it's going to be on welding procedure specifications like I said before it's like a proposition for a process that's going to be used at a company this is all hypothetical, so there's not a real company here but the first thing you're going to do I want when you write a WPS is going through general info it's going to ask you your company name um, so we're just going to make it up and say that it's company an authorized by it's going to be some kind of Foreman or manager or owner or something along them lines, so we're just going to say by some kind of boss the date December 9th 2014 revision I always start with zero and if you do a revision it goes to zero one zero two consecutively it's going to be the same date by and that would be your CGI and certified welding inspector which would be me what we're going to do is we're going to do a stick weld, and we're going to pretend stick weld, so it's going to be the only process we're going to do here is Sawed and you never leave an in these blank they always have to have something in them so if there's otherwise it leaves a doubt in the mind of whoever was reading it was that left out or was it purposely left blank, so I always put an ain't applicable that's if you had a pre-qualified junk joint sporting PQR numbers there shouldn't be any if you're just starting out so all those are going to be n/a so once you do one you just copy and paste it PQ R I write that it's going to be the next video I do it's the normal sequence you would go into if you were doing this it's a manual process your base metal specs we're just going to assume they're going to be using an 36 steel it's very common we don't really have a type of grade, and we're going to go with a vertical lap like I said let's just say it's a three-eighths groove thickness point three seven five to another point three seven five that's going to be in inches Phillips there is none, so again you're going to do your n A's diameter pipe we're not doing pipe, so it's going to be n A's again specification I believe is a five point nine one we're using silver that an eight of us classification we're going to say this is her 7018 sewing one we're going to use and our theory...

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Welding procedure is a written document that provides instructions for welding operations to ensure welds meet performance requirements, such as strength, ductility, fatigue life, and corrosion resistance. The procedure is tailored to the specific joint design, welding process, and material being welded, and includes information such as joint preparation, welding parameters, preheat and interpass temperature, post weld heat treatment, and nondestructive testing.
Welding procedure must be filed by the welding engineer, welding operator, and the welding supervisor.
1. Gather the necessary information for the welding procedure. This includes the materials to be used, the welding process, joint configuration, welding position, filler materials, and preheat and interpass temperatures (if applicable). 2. Provide the welding procedure information. This includes the welding process, welding position, filler materials, preheat and interpass temperatures, welding parameters, and testing requirements. 3. Fill out the welding procedure specification (WPS) form. This includes the base material, filler material, welding process, joint configuration, welding position, preheat and interpass temperatures, welding parameters, and testing requirements. 4. Have the WPS approved by the responsible welding engineer or welding supervisor. 5. Record the results of the welding procedure qualification test (WPQT). This includes results of the visual inspection, non-destructive testing, mechanical tests, and impact tests. 6. Store the completed welding procedure and the WPQT results for future reference.
The penalty for late filing of welding procedure can vary depending on the regulations in a particular jurisdiction. Generally, the penalty for not complying with the filing requirements is a fine or other disciplinary action.
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